Manufacturing Business Tips

Manufacturing Business Tips


Several changes are taking place in the t-shirt manufacturing sector. The creation of t-shirts that shield the sun is relatively new. Harvey Schakowsky founded the SPF Wear firm, which has since released a line of clothes, including t-shirts, that block 93-99% of ultraviolet rays. As a result, some of the most durable textiles can be used in T-shirts in the future. 

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Some of them are- 

  • Obtaining raw materials 

Farmers gather cotton balls from the fields using substantial cotton harvesting equipment. This tool twists the cotton mechanically away from its stem, eliminating the need for physical effort. The cotton is transported from the field to a “cotton gin.” This gin, which resembles a large engine, separates the cotton fibres and seeds. The cotton is taken to a warehouse for storage after processing. Until a textile firm buys it, the cotton will stay there. In the mill, it will undergo additional processing. 

  • Printing of the raw material after processing

Cotton is a natural fabric, hence reactive ink or pigment must be used when printing on it. A large printer is moving back and forth on the fabric. While doing so, pigments are deposited via pigment printing. The selected colours are built up in layers and painted on top. Reactive printing is a technique that produces incredibly vivid colours by applying pressure, heat, dye, and water. After washing and pre-treating the fabric, an inkjet printer permanently engraves the colour into the cotton strands. High pressure steam is utilised to bind everything together to ensure durability. 

  • Printing Material Cutting and Sewing 

Because they can print the image onto the fabric before cutting, manufacturers now have much more creative latitude. Prior to cutting onto garments, large-scale printing was much more challenging to accomplish. During the cutting process, the shape of the garment is cut from the larger textile sheet using advanced machinery that offers a high degree of precision. The t-shirt outlines are manually stitched together to produce the finished item. 

  • Assurance of the final product’s quality 

Federal and international laws and regulations apply to the bulk of textile manufacturing operations. Businesses could also be bound by guidelines established by manufacturers.

The t-shirt industry is held to strict standards. These specifications cover things like proper sizing and fit, needles and seams that fit properly, stitch kinds, and thread counts per inch. When the garment is stretched, the seam cannot split. Therefore, the stitches must be adequately loose. To prevent curling, hems must be flat and adequately wide. 

T-shirts need to fit snugly against the body and have appropriately applied necklines. The neckline must also fully recuperate after being gently stretched.

The Bottom Line

T-shirt sales have increased to a $2 billion business since 1920. T-shirts are available in a variety of hues, designs, and collar shapes. They could include pockets, ornate trim, long or short sleeves, and raglan, capped, or yoked sleeves. Heat transfers or custom screen prints can be used to personalise t-shirts, a popular item of clothing for expressing one’s preferences and allegiances. Although there are many different colours and kinds of t-shirts, cotton shirts are the most common.